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4.5kW Vehicle-Mounted DC/DC Power Supply
4.5kW Vehicle-Mounted DC/DC Power Supply

This product operates within an input voltage range of 400–800 Vdc, delivering a rated output of 27.5 Vdc/4500 W (peak power 5000 W). It features integrated system cooling, input overvoltage/undervoltage alarm and protection, output overcurrent alarm and protection, output overvoltage protection, output short-circuit protection, overtemperature protection, and CAN communication functionality. Suitable for various new energy vehicles including pure electric and range-extended models.

Technical Specifications

ProjectMinimumTypicalMaximumUnitConditions
Environmental Conditions
Operating Temperature-40-85The software detects PCB temperatures exceeding 110°C. For every 1°C increase in temperature, the output current decreases by 8.2A. Over-temperature protection activates at 120°C and resumes operation once the temperature drops back to 110°C.
Storage temperature-40-105
Relative humidity5-95%
Elevation0-3000m
Heat dissipation methodAir-cooled
Dustproof and waterproofIP68
Input Characteristics
Rated Input Voltage540VdcThe input end features reverse polarity protection;
Input Voltage Range400800VdcWhen the input voltage exceeds 750V, the output power is reduced to 4000W.
Maximum Input Current--13A400Vdc input, full load.
Static leakage current--1mARated Input, Tested with Power Off
Output Characteristics
Rated Output Voltage27.5Vdc
Output voltage setting27.5±0.3VdcRated input and output at half load.
Output Current Range0-162A
Maximum Output Current162A400–750 Long-term maximum operating current
Output rated power4500W
Peak Output Power5000WMaximum operating time: 6 minutes
Overall efficiency9596-%At ambient temperature, rated input, output at full load
Temperature coefficient--±0.02%/℃
Output ripple and noise-600mVp-pRated input, minimum load 5A output. Oscilloscope bandwidth should be 20MHz. Probe connected in parallel with 10μF capacitor and 104 ohm resistor.
Boot-up time--3SPower supply input startup time
Output rise time--500ms
Voltage Regulation Accuracy--±1%Minimum output load: 5A
Static leakage current--2mALeakage current when the output terminals are connected in parallel to a 24Vdc battery without being connected to high-voltage power supply or 24Vdc control power.
Output voltage backflowSupport/Apply a reverse voltage of 50V for one minute; the DC-DC converter remains undamaged.
Control MethodID_KEY Control / CAN Control / EN Control/Reserve CAN wake-up function; see Note 3 for details.


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